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HP-BLDC180 series
start-motors
010
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One of the characteristics of high-power BLDC motors
Our high-power DC brushless motor uses an electronic commutator instead of a mechanical one. Due to the electronic commutation, a driver circuit is required for the high-power DC brushless motor. The commutation circuit of the high-power DC brushless motor consists of two parts: the driving part and the control part. These two parts are not easy to be separated. Especially, for low-power circuits, the two parts are usually integrated into a single dedicated integrated circuit.
In larger power DC brushless motors, the driving circuit and the control circuit can be integrated separately. The driving circuit supplies electrical energy to drive the armature windings of the motor, which is controlled by the control circuit. The driving circuit changes from a linear amplification state to a pulse width modulation switching state, and the corresponding circuit composition also changes from a discrete transistor circuit to a modular integrated circuit. The modular integrated circuit is composed of power bipolar transistors, power field-effect transistors, and isolated gate field-effect bipolar transistors. Although the isolated gate field-effect bipolar transistor is more expensive, it is more suitable from the perspectives of reliability, safety and performance.
The driving methods of high-power DC brushless motors vary according to different categories and each has its own characteristics. According to the driving waveform: square wave driving, this driving method is convenient to implement and can easily achieve position sensorless control of the motor; sine wave driving, this driving method can improve the motor operation effect and make the output torque uniform, but the implementation process is relatively complex.
| DC24V | |||||||
| Motor Model | 180WD-□16030-24V | 180WD-□19020-24V | 180WD-□25015-24V | 180WD-□30010-24V | 180WD-□36030-24V | 180WD-□42030-24V | 180WD-□50030-24V |
| Rated Power(W) | 5000 | 4000 | 3900 | 3000 | |||
| Rated Currently(A) | 260 | 208 | 203 | 156 | |||
| Rated speed(rpm) | 3000 | 3000 | 2000 | 1500 | |||
| MAX Speed(rpm) | 3600 | 3600 | 2400 | 1800 | |||
| Rated torque(Nm) | 16 | 19 | 25 | 30 | |||
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | |||
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | |||
| MTC（ms） | 58 | 60 | 61 | 65 | |||
| DC48V | |||||||
| Motor Model | 180WD-□16030-48V | 180WD-□19030-48V | 180WD-□25030-48V | 180WD-□30025-48V | 180WD-□36020-48V | 180WD-□42020-48V | 180WD-□50020-48V |
| Rated Power(W) | 5000 | 6000 | 7500 | 7500 | 7200 | 8500 | 10000 |
| Rated Currently(A) | 123 | 147 | 184 | 184 | 176 | 208 | 245 |
| Rated speed(rpm) | 3000 | 3000 | 3000 | 2500 | 2000 | 2000 | 2000 |
| MAX Speed(rpm) | 3600 | 3600 | 3600 | 3000 | 2400 | 2400 | 2400 |
| Rated torque(Nm) | 16 | 19 | 25 | 30 | 36 | 42 | 50 |
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | 72 | 84 | 100 |
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | 77.5 | 87.7 | 97.8 |
| MTC（ms） | 50 | 52 | 54 | 57 | 60 | 64 | 67 |
| DC72V | |||||||
| Motor Model | 180WD-□16030-72V | 180WD-□19030-72V | 180WD-□25030-72V | 180WD-□30030-72V | 180WD-□36030-72V | 180WD-□42030-72V | 180WD-□50030-72V |
| Rated Power(W) | 5000 | 6000 | 7500 | 9000 | 11000 | 13000 | 15000 |
| Rated Currently(A) | 82 | 98 | 123 | 147 | 180 | 212 | 245 |
| Rated speed(rpm) | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 |
| MAX Speed(rpm) | 3600 | 3600 | 3600 | 3600 | 3600 | 3600 | 3600 |
| Rated torque(Nm) | 16 | 19 | 25 | 30 | 36 | 42 | 50 |
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | 72 | 84 | 100 |
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | 77.5 | 87.7 | 97.8 |
| MTC（ms） | 36 | 37 | 38 | 41 | 43 | 46 | 48 |
Practical application
Brushless motors have become the mainstream power source for AGVs (Automated Guided Vehicles) due to their advantages such as high efficiency, low noise, long lifespan, and high reliability. Their applications mainly include providing driving force for AGVs, achieving smooth and reliable operation through precise control systems, and meeting various task requirements such as material handling and traction.
Examples of application scenarios
1、Manufacturing: Handling, transferring, and assembling materials on the production line.
2、Warehousing and Logistics: Automated storage, sorting, and distribution of goods in large warehouses.
3、Other Industries: Such as greenhouse cultivation, food processing, and aerospace, responsible for material handling and stacking.
FAQ
Q1: What are our main products?
A: We mainly produce planetary (square) DC gear motors, brushless DC motors, resolvers, NEMA motors, hydraulic DC motors, automatic door motors, etc. You can view the specifications of the above products on our website, or you can recommend products according to your specifications to us via email.
Q2: How to choose the right motor?
A: If you have pictures or drawings of motors to show us, or if you have detailed specifications such as voltage, speed, torque, motor size, operating mode, required lifespan, and noise level, please don't hesitate to let us know. Then we can recommend a suitable motor based on your requirements.
Q3.How is your product quality?
A: All our products are brand new and original (we have spare materials for standard products). We will conduct random checks on incoming materials and full inspections on every finished product to ensure that it meets quality standards before shipping it to you. We will provide a factory inspection report for your traceability.
Q4: Do you offer customization services or personalized designs for standard motors?
A: Yes, we can customize voltage, speed, torque, and shaft size/shape according to your requirements. We can also do this if you need to solder additional wires/cables to the terminals, or add connectors, capacitors, or EMC.
Additionally, we can provide individual design services, but this may incur some mold development costs.
Q5：Can I use my own logo or design on the products?
A: Yes,we provide OEM/ODM services;your logo and design can be applied to the products.
Q6.What are the advantages of your company?
A：Strong R&D and innovation capabilities, efficient production and logistics management, excellent customer service, rich industry experience, unique market positioning, strong corporate culture and team cohesion.We can quickly match you with equipment parts of the exact same model,which improves your procurement efficiency。
Q7: What is your delivery time?
A: Generally, our standard products take 25 days, and customized products take longer（40 days）. However, we are very flexible with delivery times, which will depend on the specific order details.
One of the characteristics of high-power BLDC motors
Our high-power DC brushless motor uses an electronic commutator instead of a mechanical one. Due to the electronic commutation, a driver circuit is required for the high-power DC brushless motor. The commutation circuit of the high-power DC brushless motor consists of two parts: the driving part and the control part. These two parts are not easy to be separated. Especially, for low-power circuits, the two parts are usually integrated into a single dedicated integrated circuit.
In larger power DC brushless motors, the driving circuit and the control circuit can be integrated separately. The driving circuit supplies electrical energy to drive the armature windings of the motor, which is controlled by the control circuit. The driving circuit changes from a linear amplification state to a pulse width modulation switching state, and the corresponding circuit composition also changes from a discrete transistor circuit to a modular integrated circuit. The modular integrated circuit is composed of power bipolar transistors, power field-effect transistors, and isolated gate field-effect bipolar transistors. Although the isolated gate field-effect bipolar transistor is more expensive, it is more suitable from the perspectives of reliability, safety and performance.
The driving methods of high-power DC brushless motors vary according to different categories and each has its own characteristics. According to the driving waveform: square wave driving, this driving method is convenient to implement and can easily achieve position sensorless control of the motor; sine wave driving, this driving method can improve the motor operation effect and make the output torque uniform, but the implementation process is relatively complex.
| DC24V | |||||||
| Motor Model | 180WD-□16030-24V | 180WD-□19020-24V | 180WD-□25015-24V | 180WD-□30010-24V | 180WD-□36030-24V | 180WD-□42030-24V | 180WD-□50030-24V |
| Rated Power(W) | 5000 | 4000 | 3900 | 3000 | |||
| Rated Currently(A) | 260 | 208 | 203 | 156 | |||
| Rated speed(rpm) | 3000 | 3000 | 2000 | 1500 | |||
| MAX Speed(rpm) | 3600 | 3600 | 2400 | 1800 | |||
| Rated torque(Nm) | 16 | 19 | 25 | 30 | |||
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | |||
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | |||
| MTC（ms） | 58 | 60 | 61 | 65 | |||
| DC48V | |||||||
| Motor Model | 180WD-□16030-48V | 180WD-□19030-48V | 180WD-□25030-48V | 180WD-□30025-48V | 180WD-□36020-48V | 180WD-□42020-48V | 180WD-□50020-48V |
| Rated Power(W) | 5000 | 6000 | 7500 | 7500 | 7200 | 8500 | 10000 |
| Rated Currently(A) | 123 | 147 | 184 | 184 | 176 | 208 | 245 |
| Rated speed(rpm) | 3000 | 3000 | 3000 | 2500 | 2000 | 2000 | 2000 |
| MAX Speed(rpm) | 3600 | 3600 | 3600 | 3000 | 2400 | 2400 | 2400 |
| Rated torque(Nm) | 16 | 19 | 25 | 30 | 36 | 42 | 50 |
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | 72 | 84 | 100 |
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | 77.5 | 87.7 | 97.8 |
| MTC（ms） | 50 | 52 | 54 | 57 | 60 | 64 | 67 |
| DC72V | |||||||
| Motor Model | 180WD-□16030-72V | 180WD-□19030-72V | 180WD-□25030-72V | 180WD-□30030-72V | 180WD-□36030-72V | 180WD-□42030-72V | 180WD-□50030-72V |
| Rated Power(W) | 5000 | 6000 | 7500 | 9000 | 11000 | 13000 | 15000 |
| Rated Currently(A) | 82 | 98 | 123 | 147 | 180 | 212 | 245 |
| Rated speed(rpm) | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 |
| MAX Speed(rpm) | 3600 | 3600 | 3600 | 3600 | 3600 | 3600 | 3600 |
| Rated torque(Nm) | 16 | 19 | 25 | 30 | 36 | 42 | 50 |
| MAX Torque(Nm) | 40 | 47.5 | 62.5 | 75 | 72 | 84 | 100 |
| Rotor inertia(Kg.cm²) | 32.6 | 45 | 55.1 | 65.2 | 77.5 | 87.7 | 97.8 |
| MTC（ms） | 36 | 37 | 38 | 41 | 43 | 46 | 48 |
Practical application
Brushless motors have become the mainstream power source for AGVs (Automated Guided Vehicles) due to their advantages such as high efficiency, low noise, long lifespan, and high reliability. Their applications mainly include providing driving force for AGVs, achieving smooth and reliable operation through precise control systems, and meeting various task requirements such as material handling and traction.
Examples of application scenarios
1、Manufacturing: Handling, transferring, and assembling materials on the production line.
2、Warehousing and Logistics: Automated storage, sorting, and distribution of goods in large warehouses.
3、Other Industries: Such as greenhouse cultivation, food processing, and aerospace, responsible for material handling and stacking.
FAQ
Q1: What are our main products?
A: We mainly produce planetary (square) DC gear motors, brushless DC motors, resolvers, NEMA motors, hydraulic DC motors, automatic door motors, etc. You can view the specifications of the above products on our website, or you can recommend products according to your specifications to us via email.
Q2: How to choose the right motor?
A: If you have pictures or drawings of motors to show us, or if you have detailed specifications such as voltage, speed, torque, motor size, operating mode, required lifespan, and noise level, please don't hesitate to let us know. Then we can recommend a suitable motor based on your requirements.
Q3.How is your product quality?
A: All our products are brand new and original (we have spare materials for standard products). We will conduct random checks on incoming materials and full inspections on every finished product to ensure that it meets quality standards before shipping it to you. We will provide a factory inspection report for your traceability.
Q4: Do you offer customization services or personalized designs for standard motors?
A: Yes, we can customize voltage, speed, torque, and shaft size/shape according to your requirements. We can also do this if you need to solder additional wires/cables to the terminals, or add connectors, capacitors, or EMC.
Additionally, we can provide individual design services, but this may incur some mold development costs.
Q5：Can I use my own logo or design on the products?
A: Yes,we provide OEM/ODM services;your logo and design can be applied to the products.
Q6.What are the advantages of your company?
A：Strong R&D and innovation capabilities, efficient production and logistics management, excellent customer service, rich industry experience, unique market positioning, strong corporate culture and team cohesion.We can quickly match you with equipment parts of the exact same model,which improves your procurement efficiency。
Q7: What is your delivery time?
A: Generally, our standard products take 25 days, and customized products take longer（40 days）. However, we are very flexible with delivery times, which will depend on the specific order details.
